82+ Workbench With Built-In Lighting
- Lumber: 4x4 posts (for legs), 2x4s (for frame and supports), Plywood or MDF (for the top)
- Screws: Wood screws of various lengths (1 1/4", 2 1/2", 3")
- Wood Glue
- LED Strip Lights or Fluorescent Shop Light Fixture
- Power Drill
- Saw (Circular Saw or Table Saw preferred)
- Measuring Tape
- Level
- Clamps
- Safety Glasses
- Pencil
- Wire Strippers/Crimpers (if wiring your own LED strips)
- Wire Connectors (if needed)
- Sandpaper
- Polyurethane or other Wood Finish (Optional)
Measure and cut all of your lumber according to your desired dimensions. A good starting point for an 82+ inch workbench might be 84 inches wide, 24 inches deep, and 36 inches tall. Adjust these measurements to your liking.
- Legs: Cut four 4x4 posts to 36 inches (or your desired height).
- Frame: Cut two 2x4s to 84 inches (or your desired width) for the front and back frame pieces. Cut two 2x4s to 21 inches (or your desired depth minus 3 inches) for the side frame pieces.
- Top Supports: Cut 2x4s to span the depth of the frame, spacing them every 12-16 inches for good support.
- Plywood/MDF Top: Cut the plywood or MDF to 84 inches by 24 inches (or your desired dimensions).
Build the rectangular frame by attaching the 2x4s to each other using wood glue and screws. Clamp the pieces together while the glue dries. Ensure the frame is square using a carpenter's square.
Attach the 4x4 legs to the inside corners of the frame using wood glue and screws. Ensure the legs are flush with the top of the frame and are plumb (perfectly vertical). Clamping will help hold everything in place while the glue dries.
Attach the 2x4 top supports inside the frame, spaced evenly apart. Use wood glue and screws for a strong connection. These supports will prevent the workbench top from sagging.
Place the plywood or MDF top onto the frame. Align it carefully and attach it to the frame and top supports using wood glue and screws. Use plenty of screws to ensure a secure and stable top.
This is where you'll integrate your lighting. There are a few options:
- LED Strip Lights: Attach LED strip lights underneath the front edge of the workbench, facing down towards your work area. You may need to create a small lip or channel using wood scraps to conceal the LED strip. Wire the LED strips according to the manufacturer's instructions, using wire strippers/crimpers and connectors as needed.
- Fluorescent Shop Light Fixture: Mount a fluorescent shop light fixture underneath the front edge of the workbench. Ensure it is securely mounted and properly wired to a power source.
Important: If you are not comfortable working with electricity, consult a qualified electrician to handle the wiring.
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Sand down any rough edges and surfaces to create a smooth finish. Apply a coat of polyurethane or other wood finish to protect the wood and enhance its appearance. Let the finish dry completely before using the workbench.
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